Our Process
From Yarn to Finished Fabric
Every Kapasa fabric goes through a meticulous journey of design, production, and quality assurance. Here's how we ensure consistency and excellence in every meter we produce.
99.2%
First Pass Yield
0.5%
Defect Rate
4-Point
Inspection System
ISO 9001
Certified
Manufacturing Process
Six steps to exceptional fabric quality
Design & Development
Our design team works on trend forecasting and creates patterns that balance aesthetics with commercial viability. We develop samples based on market insights and partner feedback.
- Trend analysis and forecasting
- Pattern design and development
- Color palette creation
- Sample development
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Yarn Selection
We source premium yarns from trusted suppliers, selecting the right fiber content, weight, and quality for each fabric type. Every yarn is tested before production.
- Premium yarn sourcing
- Fiber quality testing
- Color matching verification
- Inventory management
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Weaving & Production
State-of-the-art looms operated by skilled craftsmen bring designs to life. We maintain strict production parameters for consistency across batches.
- Modern Jacquard looms
- Skilled weaving teams
- Consistent production parameters
- Real-time quality monitoring
Weaving & Production Image
Finishing
Post-weaving treatments enhance fabric performance and aesthetics. From washing to coating, each finish is applied with precision.
- Pre-shrinking treatment
- Stain resistance coating
- Softening finish
- Flame retardant options
Finishing Image
Quality Control
Every meter passes through multi-point quality inspection. We test for color fastness, durability, and dimensional stability.
- 4-point inspection system
- Color fastness testing
- Martindale abrasion tests
- Pilling resistance checks
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Packaging & Dispatch
Careful packaging protects fabric integrity during transit. We use export-grade packaging tailored to destination requirements.
- Roll or cut-length packaging
- Export-grade materials
- Clear labeling system
- Documentation compliance
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Certifications & Compliance
Meeting international quality and safety standards
ISO 9001:2015
Quality Management System certification
OEKO-TEX Standard 100
Tested for harmful substances
GRS Certified
Global Recycled Standard for sustainable products
REACH Compliant
European chemical safety standards
Sustainability
Responsible Manufacturing
We believe quality and sustainability go hand in hand. Our manufacturing processes are designed to minimize environmental impact while maximizing product longevity.
- Water recycling systems reducing consumption by 40%
- Solar power meeting 30% of energy requirements
- Zero-waste cutting room with fabric recycling
- Eco-friendly dyes and finishing chemicals
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See Our Quality Firsthand
Request samples to experience Kapasa fabric quality before placing your order.